Mar 19, 2025

Eddy tam sim no Separator tau ua haujlwm li cas? Cov Ntsiab Cai, Kev Siv & Txhim Kho

Tso lus

Ib tug EDDY tam sim no Separator yog lub tshuab uas yog cov hlau uas zoo li txhuas thiab tooj los ntawm cov thoob khib nyiab siv kiv tes hlau thiab cov hlau conveyor.

Eddy tam sim no Separator tau ua haujlwm li cas? Thaum sib xyaw khib nyiab tawm ntawm cov hlau nplaum rotor, hluav taws xob khib nyiab (hu ua EDDY kom tawg) daim ntawv hauv cov hlau. Cov dej uas muaj dej ntws tawm ntawm cov khoom siv tam sim ntawd, cais lawv ntawm plastics lossis iav.

Tus txheej txheem no slashes pov tseg thiab txuag lub zog. Piv txwv li, kev rov ua dua cov roj txhuas txuag 95% ntawm lub zog uas xav tau los ua kom tshiab. Factories tweak rotor ceev thiab cov ces kaum kom ua tau cov hlau los ntawm tsheb shredder, e-khib nyiab, thiab dej qab zib.

Nyeem rau!

 

Ua haujlwm ntawm cov ntsiab cai ntawm eddy tam sim no Separators

Cia peb ua kom tawg cia li cas ADDY tam sim no Separator ua haujlwm los ntawm kauj ruam.

 

Lub luag haujlwm ntawm lub cev sib nqus rotor thiab hloov chaw

Lub rotor sib nqus yog lub hnub qub ntawm no. Nws yog spins super ceev, tsim cov teb sib nqus uas hloov cov kev taw qhia tas li (hu ua lwm liaj teb). Thaum sib xyaw khib nyiab tsiv ntawm tus siv tawv CONVEYOR, hlau zoo li txhuas lossis tooj liab hla dhau no rotor. Qhov kev hloov pauv sib nqus no tsim cov hluav taws xob me me (eddy dej hiav txwv) sab hauv cov hlau. Xav tias nws nyiam tshee ib lub hlau nplaum ze ntawm cov hlau tuaj yeem-nws yuav thawb tus tuaj yeem ploj mus. Qhov ntawd yog qhov tseeb li cas rotor kick co tawm txoj siv!

Cov hlau nplaum ferrite tab tom pheej yig dua tab sis qaug zog.

Tsis tshua muaj cov hlau nplaum (zoo li neodymium) muaj zog thiab ntev dua.

Lub rotor ceev teeb meem ib yam nkaus. Faster Spinning=muaj zog reculsion. Tab sis mus nrawm dhau, thiab koj yuav muab pov kom ntub los ntawm kev sib tsoo!

Rare earth magnets

Faraday Txoj Cai Lij Choj thiab Lenz txoj cai hauv kev ua

Cia peb tau txais kev tshawb fawb (tab sis kom nws yooj yim). Faraday Txoj cai hais tias txav hlau nplaum nyob ze cov hlau tsim hluav taws xob. Lenz txoj cai ntxiv tias hluav taws xob nosib ntaus rov qabtawm tsam cov hlau nplaum cov lus tsa suab. Ua ke, lawv piav qhia vim li cas cov hlau dhia tawm ntawm txoj siv sia.

Ntawm no yog li cas:

Lub tig rotor lub sib nqus tebtxiav los ntawmdhau hlau.

Qhov no tsim eddy dej hauv cov hlau.

Cov dej siab ua rau lawv cov ntawv sib nqus uasthawb rov qabTawm tsam rotor.

Puas tau ua si nrog ob lub hlau nplaum uas repel sib? Tias yog dab tsi tshwm sim ntawm no. Cov uas tsis muaj hlau thaiv tau "ntshai" ntawm lub rotor thiab lead rau hauv ib pawg cais.

 

Cov khoom siv cov khoom siv thiab kev sib txig sib txig

Tsis yog cov hlau feem ntau ya ib qho deb. Mob tooj liab hnyav yuav yog qhov tob heev, thaum nyias txhuas ntawv ci nyuam qhuav txav. Lub splitter (hlau diamond) ntes qhov no.

Kho cov splitter lub kaum ntse ntse rau cov hlau los ntawm qhov hnyav.

Muab ze rau cov hlau hnyav, thiab deb rau cov neeg sib zog.

Piv txwv li, kho cov nroj tsuag tweak Qhov no los cais aluminium poom los ntawm tooj liab xov hlau. Tau txais nws tsis ncaj ncees lawm, thiab koj yuav muab cov hlau uas muaj huab nrog plastics.

 

Ferrous vs. tsis-ferrous sib cais

Eddy Current Operation Concentric Model

Yam zoo

Cov hlau ferrous

Cov hlau tsis muaj hlau

Hlau

Yog (Hlau / hlau)

Tsis muaj (Aluminium, tooj liab)

Sib cais los ntawm

Hlau nplaum

Eddy kurents

Rov qab siv tus nqi

Qi dua

Siab dua

 

Qhov tseem ceeb Cheebtsam thiab cov haujlwm

Cais

Ua hauj lwm

Sib nqus rotor

Tsim cov dej eddy rau cov hlau repel

Conveyor Siv

Nqa cov khib nyiab ntawm kev kho kom haum

Cais

Xaiv cov hlau los ntawm deb lawv dhia

Tsis yog xim hlau plhaub

Nres stay hlau nplaum los ntawm tseb cov thoob khib nyiab

 

Cov kev ua haujlwm tseem ceeb rau kev ua tau zoo rau kev ua tau zoo

Tau txais cov hlau tawm feem ntau ntawm koj cov khib nyiab? Nws yog txhua yam hais txog peb yam: rotor ceev, siv ceev, thiab pub siv sijhawm ntev. Cia peb kawm saib txhua yam haujlwm li cas.

 

Optimizing rotor ceev rau hlau rov qab

Rotor ceev zoo li zoo li hloov lub ntim ntawm koj tus hais lus- tsawg dhau, thiab tsis muaj leej twg hnov ​​cov suab paj nruag; Siab dhau, thiab nws yog suab nrov xwb. Raueddy tam sim no SeparatorsFaster rotors tsim cov liaj sib nqus muaj zog sib nqus. Qhov no txhais tau tias zoo dua repulsion rau cov hlau hnyav li tooj liab. Tab sis yog tias koj crank nws ntau dhau, lub teeb yuag heev, ci ntsa iab li txhuas ntawv ci yuav ya tawm ntawm kev sib xyaw thiab sib xyaw nrog cov plastics.

Piv txwv li, rov ua dua tshiab cov nroj tsuag ua cov tsheb Shredder Residue Siv qeeb qeeb (1,500 rpm) rau bulky tooj liab xov hlau. Tab sis rau txhuas cov kaus poom? Lawv ramp nws txog 3, 000 rpm. Qhov ua kom yuam kev yog kuaj me me ua ntej. Kho txoj kev rotor kom txog thaum hlau cov av huv huv hauv lawv cov pawg Stragglers!

 

Kev siv tawv siv ceev thiab khoom xa tuaj

Kev siv tawv ceev txiav txim siab seb cov khoom siv hlau siv ntau npaum li cas rau ntawm lub rotor. Kev siv qeeb qeeb cia lub rotor "thawb" me me ntev dua, txhim kho kev sib cais. Tab sis nws qeeb qeeb, thiab koj yuav txhaws cov txheej txheem. Sai sai? Cov hlau tej zaum yuav tsis tau txais txaus thawb thiab xaus rau hauv qhov tsis yog.

Ntawm no yog cov lus qhia Pro: kis khoom tusyees. Yog tias cov khib nyiab pov tseg ua ke, rotor tsis tuaj yeem "pom" cov hlau zais. Xav txog cov ncuav qab zib ci-yog tias koj pawg neeg tais tais, lawv lo ua ke. Tib lub tswv yim. Khaws txoj siv sia ntev ntev luv luv kom tsis txhob muaj kev sib tw tab sis ntev txaus rau qhov ntws tawm. Feem ntau cov txheej txheem siv 2-3 'siv siv siv rau kev pib shredder khib nyiab.

 

Kev cuam tshuam ntawm qhov loj me thiab kev coj ua

Loj hlau chunks yog yooj yim dua. Vim li cas? Ntau thaj chaw thaj tsam=muaj zog eddy dej. Tuab tuab tooj liab cov kav hlau jumps deb dua li cov txhuam me me txhuas ntau dua li cov txhuam me me. Cov teeb meem tseem ceeb heev. Ca pieces (zoo li cov dej qab zib los ntawm cov kaus poom) tau sib nqus "thawb" ntau dua li cov xov hlau sib npaug.

Conductivity yog cov hlau "txuj ci" rau nqa hluav taws xob. Aluminium thiab tooj liab yog hnub qub uas tsim muaj zog eddy dej. Txo cov hlau (zoo li zinc) xav tau qeeb qeeb rotor ceev kom nyob hauv qhov kev ua si. Puas tau paub yuav ua li cas me me? Qhov ntawd yog kev ua haujlwm (lossis tsis muaj nws) tom haujlwm.

Rau kev khib nyiab sib xyaw, ua ntej-sorting los ntawm loj pab. Zuaj loj chunks thiab sieve tawm hmoov av. Txoj kev no, lub rotor ua tib zoo sib xws-sized melals tib yam, txo qhov yuam kev.

 

Hom SURDY tam sim no Separators

Eddy tam sim no SeparatorsLos ob qho qauv tsim: secortric thiab eccentric. Cia tshawb nrhiav li cas rotor kev teeb meem cuam tshuam kev ua tau zoo.

eddy current separators

 

Cov Khoom Tsim Kho Roteltr

Ib lub roté muaj hlau nplaum npaj tusyees nyob ib puag ncig lub nruas loj (zoo li lub log tsheb kauj vab). Lub rotor spins ntawm kev kub ceev (txog li 4, 000 rpm),} rpm sib nqus thoob plaws txoj siv. Qhov kev tsim no ua haujlwm zoo tshaj rau cov khoom loj xws li txhuas cov kaus poom lossis cov kav tooj liab.

Cov Nta Tseem Ceeb:

Tsis tshua muaj cov hlau nplaum sau lub rotor rau lub zog siab tshaj plaws.

Sib txawv sib txawv ntawm rotor thiab txoj siv sia rau ruaj khov rov qab.

Handles particles >10 hli (piv txwv li, pib shredder residue).

Piv txwv li, Bunting yog cov qauv ntawm Hic siv cov qauv tsim no kom rov qab ua cov hlau los ntawm kev siv khib nyiab.

 

Eccentric Rotor Zoo Zoo

Ib qho eccentric rotor yog me dua thiab tso tawm ntawm-nruab nrab ntawm sab saum toj ntawm lub nruas. Nws sib nqus daim teb tsom rau txoj siv tawv kawg, tsim ib qho "cheeb tsam kub" uas cov hniav hluav taws kub deb. Eriez 'Revx-e siv qhov no kom cais<5mm fines like aluminum flakes from PET plastic.

Cov txiaj ntsig tseem ceeb:

Tsawg dua coj los ntawm ferrous hlau (lawv poob tawm ua ntej qhov kub thaj tsam).

Adjustable rotor txoj hauj lwm rau nplua-tuning.

Compact Loj txuag kev pem teb chaw.

Rov qab cog nroj tsuag siv cov qauv eccentric rau e-khib nyiab lossis iav CULLET, qhov chaw me me ntawm cov khib nyiab zais.

 

CWJ HWJ CIM VS ZOO NKAUJ VS ZOO NKAUJ VSOCCENTRY Eddy Separator tam sim no

Yam zoo

Zoo siab

Tej yam ntxwv

Rotor txoj hauj lwm

Nruab nrab

Sab saum toj-offset

Rotor ceev

3, {{000 - 4, 000 rpm

2,500-3, 000 rpm

Zoo tshaj plaws rau

Large metals (>10 hli)

Nplua (<5mm)

Ferrous tuav

Kev nyuaj (xav tau ua ntej-sorting)

Tsis quav ntsej ferrous txiav

Qhov chaw

Loj

Me

 

Cov ntawv thov hauv kev lag luam ua kom zoo nkauj

Eddy cov separators tam sim no yog cov phab ej nyob rau hauv cov nroj tsuag rov qab, tshwj xeeb rau cov chaw tsheb ciav hlau seem (ASR) thiab e-khib nyiab. Saib seb lawv yuav tsoo cov kev cov nyom no.

 

Pib Shredder Residue (ASR) Ua

Tom qab cov tsheb shredding, koj sab laug nrog ib asr sib tov ntawm cov plastics, iav, thiab zais cov hlau thiab tooj. Ntawm no yog qhov twg eddy tam sim no Separators ci ci ci. Lub rotating sib nqus rotor ncaws tawm cov hlau rau hauv pawg cais thaum tus so ntog los ntawm. Piv txwv li, St. Margaret Recycling Center siv ib qho dual-trans system los ntawm Eriez kom rov qab 96% dawb huv tsis muaj hlau los ntawm ASR. Qhov no txhawb tus nqi rov muag dua thiab txiav cov khib nyiab pov tseg.

 

Aluminium tuaj yeem rov qab los ntawm cov chaw khib nyiab

Koj cov dej qab zib tsis tuaj yeem nyob hauv av pov tseg. Thaum lub nroog rov ua dua cov nroj tsuag, EDDY tam sim no cais tawm cov kaus poom ntawm cov yas thiab iav. Lub rotor hloov chaw sib nqus cov roj yuav tawm ntawm lub tshuab sib zog tawm, txawm tias lawv tau tsoo rau hauv cov ntawv me me. Ib qho chaw hauv DHAKA cov txheej txheem 1,173 tons ntawm E-Khib xyoo, rov zoo 31 Tons ntawm Aluminium muaj nqis tshaj $ 400, {5}}.

 

E-Khib Hlau Extraction

Cov xov tooj qub thiab lub laptops yog cov khoom muaj nqis hauv tooj liab thiab kub. Eddy tam sim no Separators ua ntej tshem tawm txhuas kis, cia cov neeg ua haujlwm kom muaj kev nyab xeeb rho cov laug cam. Kev tshawb fawb hauv Bangladesh tau rov qab tau 72.69% ntawm tooj liab los ntawm router PCBs siv cov hlua hlau tom qab pib sib cais tam sim no. Qhov kev txiav txim siab combo no txiav rau cov acids txaus ntshai zoo li Aqua Regia.

 

Kev Kawm Kev Kawm: Tooj rov qab los ntawm cov khoom siv hluav taws xob

Cov kws tshawb fawb ntawm DHAKA UNIVERSICAL SIV EDDY tam sim no Separators mus ua ntej e-khib nyiab, tom qab ntawd leached 5.92g ntawm PCB hauv kev hloov kho 72.69% tooj liab. Txoj kev no tiv thaiv toxic fumes thiab cov nqi 50% tsawg dua li kev ua si smelting.

Eddy Current Separators

 

Kev saib xyuas thiab kev ua tau zoo

Cia kom tsoo cov teeb meem EDDY tam sim no zoo li rotor hnav lossis siv lub kua muag. Kev saib xyuas me me mus txoj kev ntev hauv kev ua kom koj lub tshuab khiav kom zoo.

 

Rotor durability thiab magnet signment

Koj lub rotor yog lub plawv ntawm tus separator. Me me hlau lossis hlau cov khoom daig rau lub rotor plhaub tuaj yeem ua kom sov thiab hlawv cov qhov siv lossis ua kom puas cov plhaub carbon fiber. Tshawb xyuas lub rotor txhua hnub los ntawm tig nws tus kheej (tom qab kaw lub zog) thiab scraping tawm ib qho quav me. Yog tias koj hnov ​​cov nrov sib tsoo, cov kabmob yuav tsum tau siv 3 # lashium-raws li cov roj nyob rau lub caij ntuj sov thiab 1 # roj nyob rau lub caij ntuj no kom cia khoom nyob ntsiag to.

Hlau nplaum poob hwj chim yog tias lawv misaligned. Saib rau qhov tsis sib xws ntawm lub rotor thiab lub plhaub. Lub robbly rotor cuam tawm ntawm daim teb sib nqus, cia aluminium tiab hauv qab los ntawm. Zawm mounting bolts txhua ob lub lis piam kom cov hlau nplaum snug.

 

Siv tawv hnav thiab hloov mus los

Tus siv tawv (conveyor siv zog coj los ntawm cov hlau ntse. Poke qhov lossis cov npoo npoo av? Muab thaj lawv nrawm nrog cov roj hmab vulcanized ua ntej lawv nthuav dav. Taug qab txoj siv sia txhua hnub los ntawm kev kho cov nro screws-aim rau 1/8 "sib txawv ntawm txoj siv thiab cov ntawv qhia sab.

Thaum hloov txoj siv sia:

Xauv tawm lub zog thiab tshem tawm tus tw cam clamp.

Swb txoj siv tawv tawv tawm thiab cov khib nyiab huv los ntawm cov pulleys.

Haum txoj siv tshiab, qhov nro nws tsuas txaus los tuav lub motorized pulley, thiab taug qab nws maj mam.

Tsis txhob cia txoj siv sia zaum tseem thaum lub rotor spins. Cov tawv nqaij zoo li cas Cia METAL ua noj hauv qhov sib nqus, melting roj hmab thiab warping lub plhaub.

Cov lus qhia Pro: Tom qab kaw, cia txoj siv tawv khiav kom txog thaum lub rotor nres kom tiav (txog li 3 feeb). Qhov no cov tshuaj pleev cov me me uas txwv tsis pub muaj kev puas tsuaj kub.

 

Eddy tam sim no vs. electrostatic sib cais

Thaum sib cais tsis-ferrous hlau, ECS thiab electrostatic sepufators pab cov luag haujlwm txawv txawv. Cia peb ua tau zoo.

 

ECS vs. Electrostatic sib cais

Yam zoo

Eddy tam sim no Separator

Electrostatic separator

Cov khoom loj

>3 hli (piv txwv li, txhuas canks)

<4mm (e.g., copper flakes)

Kev sib cais efficiency

Siab (zoo tagnrho rau kev ua ub no tshwj xeeb)

Qis dua (me me batches)

Fais Fab Siv

Qi

Siab (vim qhov siab-voltage xav tau)

Zoo tshaj plaws rau

Pib Shredder Residue, e-khib nyiab

Cov khoom zoo me hauv cov khoom siv hluav taws xob

Tus nqi

Tswj kav

Siab dua (teeb tsa)

 

ECS siv cov sib nqus tawm los ua ke sib xyaw ua ke ntawm cov khoom sib txuas, thaum electrostical separators Piv txwv, EC

 

Kev tsim kho yav tom ntej hauv Eddy Tam Sim No Tshuab

Cov Teching Tech yog tau txais Smarter. Ntawm no yog li cas AI thiab sensors tau hloov pauv qhov kev ua si.

 

Ai-tsav sorting thiab tshuab kev kawm

Ai algorithms tam sim no kho rotor nrawm thiab siv txau rau hauv lub sijhawm tiag tiag. Piv txwv li, cov tshuab kawm paub txog kev ua kom zoo rau kev sib xyaw e-khib nyiab-maj mam ua rau cov xov tooj tooj liab tab sis nrawm rau txhuas. Qhov kev txiav tawm no los ntawm 30% thiab boosts rov qab cov nqi rov qab.

Tshaj lij Sensor Technologies

Sensor fusion regioning hyperspectal hypwmeras (scanning khoom Chemistry) nrog cov tshuab ntsuas hlau. Hauv ib qho teeb tsa, ib lub hyphocector lub koob yees duab pvc yas, thaum lub cim hlau sensor chij zais cia. Ua ke, lawv coj cov neeg hlau mus nqa tawm 99% cov hlau ntshiab.

 

Tag

Yog li, AFDY tam sim no Separator ua haujlwm? Nyob rau hauv luv luv, nws siv ib tug kiv sib nqus rotor los tsim hluav taws xob khib nyiab (EDDY cov khoom siv tsis zoo li qub zoo li txhuas thiab tooj liab ntawm cov khib nyiab. Cov txheej txheem yooj yim no los ntawm F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F FARADAY THIAB LENTZ TXOJ KEV TXHEEJ TXHEEM

Los ntawm Tweaking rotor ceev thiab splitter tso, cov nroj tsuag rov qab ntau hlau thaum txiav cov ntawv av. Piv txwv li, kho lub rotor rau 3, {1}} rpm boosts rov qab txhuas rov qab los ntawm 22%.

Xav tau ib tug neeg sib cais ua rau koj txoj kev lag luam? Txawm hais tias koj tau rov pib dua cov chaw lossis hluav taws xob, cov qauv ECS tau ua kom zoo dua koj cov hlau rov qab. Mus txog niaj hnub no kom nrhiav tau txoj cai teeb tsa rau koj cov kev xav tau.

Xa kev nug