Aug 07, 2023

Sib Nqus Chuck Nws Ua Haujlwm Li Cas

Tso lus


1. Taw qhia

Nrog rau kev txhim kho hauv txhua qhov chaw, ntau yam khoom siv kuj tau hloov los ntawm cov cuab yeej niaj hnub thiab cov tshuab. Cov cuab yeej siv niaj hnub no muaj txiaj ntsig zoo dua thiab ruaj ntseg. Sib nqus chucks yog cov khoom siv niaj hnub niaj hnub uas tau siv dav hauv kev lag luam.

Sib nqus chucks yog cov khoom ua haujlwm- tuav cov tshuab uas siv lub zog sib nqus kom ruaj ntseg rau cov khoom ua haujlwm.

Cia peb tham txog magnetic chuck thiab nws ua haujlwm li cas hauv kev nthuav dav.

 magnet chuck

2. Paub Qhov Sib Nqus Chuck?

Sib nqus muaj ntau lub npe, xws li mag chuck, hlau nplaum chuck, magnetic beds, thiab magnetic tables.

Sib nqus chuck yog ib qho ua haujlwm- tuav cov tshuab uas siv lub zog sib nqus los ntawm cov hlau nplaum ruaj khov kom ruaj ntseg thiab tuav cov haujlwm sib txawv hauv txoj haujlwm.

Sib nqus chuck yog ib qho cuab yeej muaj zog uas txhawb kev tsim khoom thaum txiav, sib tsoo, lossis milling ferrous hlau. Nws tau hloov cov clamps, mechanical vices, jigs, thiab fixtures.

Lub clamping siab qhov sib nqus chuck muab yog txaus los tuav lub workpiece kom zoo. Sib nqus chuck tuaj yeem tuav cov khoom ua haujlwm ntawm ntau qhov ntau thiab tsawg, los ntawm me me mus rau loj - nplai muaj qhov chaw.


3. Cov ntsiab lus ntawm qhov sib txawvNtawm Magnetic Chuck

Sib nqus chuck muaj ntau qhov chaw uas ua rau nws ua haujlwm. Cov khoom no yog:

● Lever

● Faceplate lossis sab saum toj phaj

● Aluminium casing

● Cov hlau nplaum ruaj khov

 Parts of a Magnetic chuck

3.1. Lever

Lever maj mam txav cov hlau nplaum mus tas li los ntawm txoj kev hla mus rau kab lawv nyob rau saum phaj nrog cov khoom nruab nrab. Qhov kev txav ntawm lub zog no yog lub npe rau ntawm - thiab - tawm ntawm lub xeev ntawm cov hlau nplaum chuck.

Lub eccentric clamp converts lub lever lub rotary motion rau sab saum toj phaj zawv zawg zog.


3.2. Lub ntsej muag phaj lossis saum
Phaj

Lub faceplate ntawm magnetic chuck muaj cov insulators thiab magnetic conductors. Cov no tau teeb tsa tib yam li cov hlau nplaum ruaj khov nyob rau hauv lub casing.

Tsis tas li ntawd, cov khoom uas tsis yog -kev coj thiab flux- cov ntaub ntawv coj los yog txheej txheem nyob rau hauv lub phaj saum toj kawg nkaus ntawm cov hlau nplaum chuck. Qhov no zoo ib yam li cov hlau nplaum ruaj khov nteg tawm hauv lub chuck casing.

Qhov nkag ntawm cov roj los yog cov dej txias hauv lub casing yog tiv thaiv los ntawm lub ntsej muag phaj raws li lub ntsej muag phaj ruaj khov kaw hauv cov hlau nplaum.


3.3. Aluminium Casing

Lub aluminium casing nyob ib puag ncig ntawm cov hlau nplaum chuck cov hlau nplaum ruaj khov, qib mechanism, thiab phaj saum toj kawg nkaus. Qhov no aluminium casing ua lub luag haujlwm ntawm kev koom tes thiab disengaging lub chuck clamping zog.


3.4. Cov hlau nplaum ruaj khov

Lwm qhov tseem ceeb ntawm cov hlau nplaum chuck yog cov hlau nplaum ruaj khov. Cov hlau nplaum hauv cov hlau nplaum sib nqus yog txheej txheem sib luag, concentric, lossis radial nyob rau hauv ib qho txhuas txhuas los yog casing.


4. Ua hauj lwm Mechanism ntawm cov hlau nplaum chuck

Sib nqus chuck siv sib nqus quab yuam kom lub workpiece nyob rau hauv txoj haujlwm zoo thaum ua haujlwm tiav. Cov hlau nplaum ntawm magnetic chuck muaj nuj nqi los ntawm kev tsim polarity rau hauv ib qho kev ua haujlwm ferrous nruab nrab uas txuas thoob plaws nws cov ncej sab qab teb thiab sab qaum teb.

Lub flux ntws thaum cov khoom yuav tsum tau muab tso rau ntawm cov hlau nplaum ncej. Cov ncej ntawm ferrous Cheebtsam yog opposite rau cov hlau nplaum 'polarity; yog li ntawd, lawv nyiam ib leeg. Kev tswj thiab ua kom lub zog ntawm qhov flux no yog qhov tseem ceeb txhawm rau txhawm rau siv cov hlau nplaum hauv cov txheej txheem hlau ua haujlwm.

Tus yuam sij yog manually tig rau tua kom qhib lub magnetic chuck. Txawm hais tias cov hlau nplaum yeej ib txwm ua haujlwm hauv chuck, nws cov hlau nplaum sib nqus raug kaw thaum nws raug tua.

Thaum lub chuck qhib, cov hlau nplaum hauv cov hlau nplaum sib nqus tau txuas rau saum phaj, qhov chaw sib nqus flux txav saum lub ntsej muag phaj. Thiab thaum lub workpiece muab tso rau ntawm lub phaj saum toj kawg nkaus, nws tau ruaj ntseg vim hais tias cov flux yog xauv rau ntawm lub ntsej muag phaj. Yog li ntawd, tus neeg siv tuaj yeem ua haujlwm ruaj ntseg ntawm lub workpiece.

magnet chuck

Cia peb tham hauv cov kauj ruam ntawm kev ua haujlwm ntawm magnetic chuck.

Electromagnets Positioning

Muaj ob peb lub electromagnets tso rau hauv qab ntawm qhov sib nqus chuck. Cov electromagnets no yog ua los ntawm cov coils uas nyob ib puag ncig ferromagnetic core.


Tsim Magnetic Field

Cov hluav taws xob tam sim no tau dhau los ua kom cov hlau nplaum sib nqus, uas tsim ib qho chaw sib nqus nyob ib ncig ntawm txhua lub electromagnet. Lub magnetic teb yog nce mus rau magnetic chuck ua hauj lwm nto.


Ib ntus Magnetizing Ferromagnetic Khoom

Tsuas yog cov khoom ua haujlwm ua los ntawm cov khoom siv ferromagnetic, xws li hlau lossis hlau, tuaj yeem muab tso rau ntawm qhov sib nqus chuck. Thaum cov khoom ferromagnetic no muab tso rau saum npoo ntawm cov hlau nplaum chuck, nws yuav ua tau ib ntus magnetized. Qhov no tshwm sim vim yog lub magnetic teb ntawm electromagnets.


Magnets Force Of Attraction

Thaum lub ferromagnetic workpiece magnetizes, qhov saum npoo ntawm lub magnetic chuck attracts nws mus rau nws tus kheej. Lub magnetic teb tuav lub workpiece ruaj khov ntawm cov hlau nplaum chuck.


Tso Workpiece Los ntawm Magnetic Chuck

Thaum ua haujlwm tiav, lub workpiece raug tso tawm los ntawm cov hlau nplaum chuck. Qhov no yog ua los ntawm kev tua hluav taws xob tam sim no ntws hauv cov hlau nplaum chuck. Yog li ntawd, cov electromagnets demagnetize thiab poob magnetic attraction vim lub magnetic teb xaus. Yog li workpiece tuaj yeem yooj yim tshem tawm ntawm cov hlau nplaum chuck.

Txawm hais tias koj tuaj yeem siv qhov sib nqus chuck li no, nws yog ib qho tseem ceeb uas yuav tsum tau siv nws kom zoo thaum ua raws li cov lus qhia kev nyab xeeb. Thiab nco ntsoov tias tsuas yog cov ntaub ntawv ferromagnetic tuaj yeem muab tso rau ntawm cov hlau nplaum chuck, yog li tsis txhob tso lwm yam khoom siv rau nws.


5. Hom Sib Nqus Chuck

Sib nqus chucks yog peb hom raws li cov yam ntxwv ntawm cov hlau nplaum. Cov hom no yog;

● Permanent sib nqus chuck

● Electromagnetic chuck

● Electro-magnetic chuck tsis tu ncua


5.1. Permanent Sib Nqus Chucks

permanent magnetic chucks

Permanent magnetic chucks muaj cov ncej tas li uas pheej nyiam ib feem.

Ib qho hlau nplaum ruaj khov chuck yog ib hom magnetic chuck uas muaj cov hlau nplaum uas muaj cov ncej sab nraud thiab muab tso rau saum phaj thiab nyiaj ntsuab.

Cov chucks no tsis xav tau cov khoom siv hluav taws xob thiab yooj yim rau kev khiav lag luam. Tsis muaj kev pheej hmoo ntawm kev puas tsuaj thiab hnav vim qhov kev tsim kho yog li tsis xav tau kev saib xyuas dua. Tsis tas li ntawd, ib daim hlau nplaum ruaj khov tuaj yeem ntsia tau yooj yim. Tab sis qhov sib nqus chuck no tsis tuaj yeem tuav cov khoom hnyav vim nws tsis tuaj yeem tswj tuav lub zog siv.


5.2. Electromagnetic Chucks

Qhov electromagnetic chuck tau txuas nrog tsuas yog thaum lub tshuab hluav taws xob qhib. Hom magnetic chuck no tuaj yeem tua cov hlau nplaum rub uas ua rau yooj yim thiab ceev tso tawm ntawm cov hlau. Txawm li cas los xij, qhov hlau tsuas tuaj yeem tso tawm thaum lub tshuab hluav taws xob raug kaw.

Yog tias lub zog tsis ua haujlwm tshwm sim thaum ua haujlwm, nws tuaj yeem ua rau de-clamping ntawm qhov chaw thiab ua rau muaj xwm txheej.

Lub hauv paus tseem ceeb tau magnetized thaum ncaj qha tam sim no hla lub kauj; yog li ntawd, ib tug magnetic teb raug tsim.

Electromagnetic chucks muaj zog dua li piv rau cov hlau nplaum ruaj khov. Hom magnetic chuck no tuaj yeem tuav cov khoom nrog cov duab tsis xwm yeem ruaj khov.

Electromagnetic Chucks

5.3. Electro-Ntev Sib Nqus Chucks

Qhov no yog ib tug hybrid ntawm electromagnetic hom thiab mus tas li. Electro mus tas li sib nqus chuck xav tau lub zog hluav taws xob txhawm rau txhawm rau txhawm rau thiab tom qab ntawd siv lwm lub zog hluav taws xob los qhib nws. Yog tias muaj hluav taws xob hluav taws xob, lub chuck yuav tsis plam ib feem thiab tseem yuav tuav ruaj khov thaum ua haujlwm sib nrug.

Nyob rau hauv hom magnetic chuck no, txhua tus hlau nplaum yog nyob ib puag ncig los ntawm cov hluav taws xob kauj, uas tuaj yeem thim rov qab cov hlau nplaum lub polarity sai. Lub kauj kuj ua haujlwm ntawm kev tswj cov hlau nplaum rub uas yog exerted los ntawm cov hlau nplaum chuck.

 Electro-Permanent Magnetic Chucks

6. Lub Hom Phiaj Ntawm Sib Nqus Chuck

Cov hlau nplaum chucks tuav ferrous hlau vim tias lawv tau tsim los ua kom lub chuck tuav cov ferro metallic workpieces. Lub mag chuck txuag lub sij hawm los ntawm kev txo lub sij hawm xav tau rau kev teeb tsa lub tshuab, txo qhov kev puas tsuaj rau cov hlau, thiab txo cov txheej txheem teeb tsa.

Sib nqus chucks yog cov cuab yeej zoo rau kev ua haujlwm tuav hauv milling, nto sib tsoo, thiab lwm yam CNC machining txheej txheem.


7. Daim ntawv thov ntawm Magnetic Chuck

Hauv qab no yog cov kev siv ntawm magnetic chucks.

magnet chucks

7.1. Sib Nqus Chuck Rau Sib Tsoo

Sib nqus chuck rau kev sib tsoo yog ib qho khoom siv rau kev ua haujlwm tuav siv hauv kev sib tsoo nto los tuav cov ferromagnetic workpieces nyob rau hauv txoj hauj lwm ruaj ntseg thiab khov kho. Nws yog feem ntau siv nyob rau hauv precision sib tsoo txheej txheem uas parallelism, flatness, thiab siab nto tiav yog ib qho tseem ceeb.

Electromagnetic Chuck Rau Sib Tsoo Tshuabkuj tuaj yeem siv rau kev sib tsoo.

Feem ntau sib nqus chuck rau kev sib tsoo muaj cov hauv qab no zoo rau cov neeg siv.

● Cov hlau nplaum chuck rau kev sib tsoo ua kom muaj zog tuav los ntawm nws lub zog sib nqus thiab tiv thaiv nws lub zog thaum lub sij hawm sib tsoo.

● Qhov sib nqus chuck no tuaj yeem tuav cov khoom sib txawv ntawm cov duab thiab ntau thiab tsawg, yog li ua rau nws haum rau ntau daim ntawv thov sib tsoo.

● Cov workpieces tuaj yeem yooj yim thiab ceev nrooj nyob ntawm qhov sib nqus chuck, yog li txuag lub sijhawm thiab txhim kho cov txheej txheem sib tsoo.


7.2. Sib Nqus Chucks Rau Milling

Sib nqus chuck rau milling, xws liPermanent Sib Nqus Chucks Rau Milling Tshuab Chuck, yog lwm daim ntawv thov zoo ntawm cov hlau nplaum chucks, uas yog kev ua haujlwm - tuav cov cuab yeej siv hauv kev ua haujlwm milling kom tuav cov khoom ferromagnetic nyob rau hauv txoj hauj lwm. Zoo li sib nqus chucks rau kev sib tsoo, cov hlau nplaum chuck rau milling siv lub hauv paus ntsiab lus hlau nplaum los muab txoj hauv kev zoo thiab txhim khu kev qha ntawm clamping cov khoom thaum lub sij hawm milling.


Nws muaj qhov zoo hauv qab no.

● Cov hlau nplaum chuck muaj lub zog sib nqus uas ua kom cov khoom ua haujlwm nruj nruj rau cov hlau nplaum chuck, yog li muab kev ruaj ntseg thaum lub sijhawm ua haujlwm milling thiab tiv thaiv kev txav mus los.

● Lub workpiece tuaj yeem teeb tsa tau yooj yim ntawm cov hlau nplaum chuck, yog li ua kom cov khoom tsim tau.


7.3. Sib nqus tshuab dhos Chuck

Lub tshuab dhos magnetic chuck yog ib qho khoom siv nrov siv los tuav cov haujlwm ntawm cov kab loj loj thiab luv luv rau machining. Txhawm rau ua kom lub zog sib nqus mus rau qhov chaw ua haujlwm, chuck blocks ntxiv rau kev ua haujlwm zoo dua thiab raug.

Lub tshuab dhos magnetic chuck muaj lub voj voog electro- cov hlau nplaum tas mus li uas siv qhov txawv txav txawv txav -section magnetic ncej structural design. Nrog rau qhov nce ntawm sab nraud txoj kab uas hla, lub zog gripping boosts maj mam.

Tsis tas li ntawd, Magnetic tshuab dhos chuck muaj cov txiaj ntsig hauv qab no.

● Qhov sib nqus chuck no txuag lub zog los ntawm 95% raws li nws xav tau hluav taws xob tsuas yog MAG thiab DEMAG theem.

● Txawm tias lub hwj chim tawm, lub workpiece yuav nyob twj ywm hauv nws txoj hauj lwm.


8. Cov duab ntawm Magnetic Chuck

Sib nqus chucks tuaj nyob rau hauv ntau yam duab, xws li ncig, square, thiab rectangular magnetic chucks. Txhua tus muaj nws cov haujlwm tshwj xeeb.


8.1. Rectangular Sib Nqus Chuck

Hom magnetic chuck no muaj cov duab plaub, tiaj tus thiab feem ntau yog siv rau ntau yam kev ua haujlwm hlau xws li kev sib tsoo, milling, thiab hluav taws xob tawm machining.

Cov magnetic chucks, xws liGeneral Rectangular Electro-Magnetic Chuck, muaj lub neej ntev dua thiab muaj qhov raug siab, yog li clamping kom raug rau machining thiab sib tsoo cov khoom.


8.2. Circular lossis Round Sib Nqus Chuck

Round chucks yog siv nyob rau hauv cov txheej txheem uas cov workpieces yuav tsum tau tig. Feem ntau cov chucks no yog siv rau hauv tshuab dhos tshuab.

Thaum ua hauj lwm nrog lub voj voog lossis cylindrical workpieces xws li discs, shafts, thiab lwm yam rotational symmetric ntsiab, ncig sib nqus chucks yog cov kev xaiv zoo meej.

Circular Lifting Electromagnets rau Steel Scrapszoo kawg nkaus tuav lub workpieces uas muaj ib puag ncig zoo.


8.3. Square Magnetic Chuck

Lub square magnetic chuck zoo li lub duab plaub sib nqus chuck. Nws muaj ib tug square, tiaj tus saum npoo nrog magnetic ncej. Qhov no sib nqus chuck ruaj khov tuav ntau lub cubic lossis square workpieces thaum lub sijhawm machining.


9. Electromagnetic Rooj

Lub rooj electromagnetic yog ib qho cuab yeej siv tau zoo thiab muaj txiaj ntsig zoo uas ruaj khov rau cov hlau ua haujlwm hauv txhua qhov kev ua haujlwm machining. Cov cuab yeej no siv Lorentz lossis electromagnetic quab yuam kom lub workpiece nyob rau hauv nws qhov chaw ruaj khov.

Ntau lub hlwb nrog ib tug tub ntxhais nyob ib puag ncig los ntawm ib tug conductor kauj nyob rau hauv lub electromagnetic rooj, qhov twg cov tub ntxhais yog tsim los ntawm ferromagnetic khoom. Cov tub ntxhais hloov mus rau hauv cov hlau nplaum thaum lub zog hluav taws xob txav los ntawm lub kauj. Cov hlwb hauv lub rooj hluav taws xob ua kom nws tuav lub workpieces nyob rau hauv txoj hauj lwm los ntawm kev tsim ib tug muaj zog quab yuam ntawm attraction.


10. Sib Nqus Sib Nqus Rooj

Lub rooj sib nqus sib nqus yog lwm yam khoom siv tseem ceeb uas yog ib qho tseem ceeb sib tsoo tshuab accessory. Nws yog tsau rau ntawm lub rooj sib tsoo thiab cia koj kho thiab tso cov workpieces yooj yim thiab sai.

Sib nqus cov rooj sib tsoo muaj qhov ua tau zoo, uas txhais tau hais tias lub zog tsis sib xws ntawm cov hlau nplaum adsorbs rau ntawm qhov chaw tiaj tus yam tsis muaj kev ntshai ntawm deformation.

Lub clamping quab yuam ntawm lub rooj sib nqus sib nqus yog sib xws thiab siab, yog li tiv thaiv cov workpieces los ntawm xoob.

Nws zoo ib yam li cov hlau nplaum chuck thiab khov kho tuav lub workpiece thaum sib tsoo.

11. Qhov txawv ntawm qhov sib txawv ntawm Magnetic Chuck, Electromagnetic Table, Thiab Sib Nqus Sib Nqus Rooj

Sib nqus Chuck

Electromagnetic Rooj

Sib Nqus Sib Nqus Rooj

Cov cuab yeej ua haujlwm siv hauv kev sib tsoo, milling, thiab machining txheej txheem.

Hom kev ua haujlwm tshwj xeeb- tuav cov cuab yeej siv tsuas yog electromagnet thaum lub tshuab machining.

Ib hom tshwj xeeb ntawm cov hlau nplaum chuck yog siv tshwj xeeb rau kev sib tsoo nto.

Lub tshuab hluav taws xob lossis cov hlau nplaum ruaj khov tsim ib qho chaw sib nqus.

Ib qho hluav taws xob fais fab yuav tsum tau ua kom qhib thiab kaw cov rooj hluav taws xob.

Electromagnetic los yog cov hlau nplaum ruaj khov nyob ntawm cov ntawv thov

Muaj zog tuav lub workpiece los ntawm magnetic attraction

Muab kev yooj yim dua thiab yoog raws los ntawm kev tso cai rau kev teeb tsa sai.

Muab lub platform ruaj khov thiab meej kom tau txais cov khoom tiav thiab cov kev xav tau flatness.


12. Cov lus nug uas nquag nug

12.1. Dab tsi yog magnetic chuck?

Sib nqus chucks yog cov cuab yeej tshiab tshaj plaws uas hloov cov khoom siv, cov khoom siv, thiab cov cuab yeej cuab tam. Kev ruaj ntseg, electromagnetic, thiab electro- cov khoom sib nqus mus tas li tuaj yeem siv los clamp thiab unclamp lub tshuab cov khoom sai sai.


12.2. Puas muaj zog magnetic chuck?

Qhov sib nqus chuck quab yuam txawv ntawm hom rau hom. Nws tuaj yeem muaj zog txog li 16 kg ib centimeter square. Lub zog ntawm magnetic chuck tseem zoo li qub thiab tsis txo nrog lub sijhawm.


12.3. Yuav ua li cas tsim magnetic teb nyob rau hauv ib tug electromagnetic chuck?

Thaum cov hluav taws xob ncaj qha dhau los ntawm cov coils ntawm electromagnetic chucks, ib qho chaw sib nqus yog tsim. Lub tshuab hluav taws xob tswj lub tshuab hluav taws xob hluav taws xob los ntawm kev sib nqus sai sai thiab demagnetizing lub workpiece.


12.4.Can sib nqus chucks clamp nyias daim hlau?

Yog lawm, tab sis nyias daim hlau yuav tsum tau zoo -ncej lossis micro-pitch chucks kom zoo dua flux nkag. Ntxiv cov phaj rov qab los yog sib nqus sib nqus pab ua kom muaj kev ruaj ntseg.


12.5.Cov ntaub ntawv dab tsi tsis haum?

Tsis yog -ferrous hlau- xws li txhuas, tooj liab, tooj dag, thiab austenitic stainless hlau- tsis tuaj yeem tuav tau zoo. Tsuas yog cov ntaub ntawv ferromagnetic xws li carbon steel thiab cam khwb cia hlau muab lub zog sib nqus teb.


13. Kev txiav txim zaum kawg

Kab lus no tau piav qhia cov khoom sib nqus, cov rooj sib nqus electromagnetic, thiab cov rooj sib nqus sib nqus. Sib nqus chucks yog cov duab sib txawv, hom thiab muaj ntau yam kev siv.

Magnet chuck yog ib qho cuab yeej muaj zog uas txhawb kev tsim khoom thaum txiav, sib tsoo, lossis milling ferrous hlau. Nws tau hloov cov clamps, mechanical vices, jigs, thiab fixtures.

Sib nqus chuck txuag lub sijhawm thiab muab txoj hauv kev ruaj ntseg thaum tuav lub workpiece.

Xa kev nug